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山西金達煤化工科技有限公司
Shanxi Jinda Coal Chemical Technology Co., Ltd.
 

公司一期150萬噸/年焦化配套上升管余熱利用替代脫苯管式爐項目順利投運

發表(biao)時(shi)間(jian):2023-03-19 08:48

該項目(mu)于2022年(nian)7月(yue)6日(ri)開(kai)(kai)始樁基施工,9月(yue)15日(ri)進入管(guan)道(dao)制作階段,今年(nian)2月(yue)22日(ri)開(kai)(kai)始更換上升(sheng)管(guan),3月(yue)4日(ri)產生的蒸汽(qi)開(kai)(kai)始并入低(di)壓(ya)蒸汽(qi)管(guan)網,3月(yue)13日(ri)開(kai)(kai)始逐步進貧富油(you)加熱器,14日(ri)粗苯貧油(you)與富油(you)已全部利用上升(sheng)管(guan)余熱加熱,取代(dai)管(guan)式爐工藝(yi)。項目(mu)施工同時,圍繞設備性(xing)能、工作原理(li)、安全操作規(gui)程、設備維護(hu)保養(yang)、開(kai)(kai)停(ting)機注(zhu)意事(shi)項、應急(ji)處置等內容,組織(zhi)開(kai)(kai)展了崗(gang)位技能專題(ti)培訓。


該(gai)系(xi)統回收(shou)荒煤(mei)氣(qi)顯熱(re)約(yue)(yue)30%,產(chan)(chan)(chan)生(sheng)(sheng)4.0MPa的中壓(ya)(ya)(ya)(ya)(ya)(ya)飽和(he)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi),主要(yao)用(yong)于加熱(re)負(fu)壓(ya)(ya)(ya)(ya)(ya)(ya)粗苯(ben)蒸(zheng)(zheng)(zheng)餾工(gong)序(xu)中的貧油(you)與富油(you)。部分蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)可減(jian)(jian)溫減(jian)(jian)壓(ya)(ya)(ya)(ya)(ya)(ya)生(sheng)(sheng)產(chan)(chan)(chan)0.6-0.8MPa的低(di)(di)壓(ya)(ya)(ya)(ya)(ya)(ya)飽和(he)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi),經減(jian)(jian)溫減(jian)(jian)壓(ya)(ya)(ya)(ya)(ya)(ya)后并入(ru)低(di)(di)壓(ya)(ya)(ya)(ya)(ya)(ya)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)管(guan)網,用(yong)于焦(jiao)化(hua)(hua)生(sheng)(sheng)產(chan)(chan)(chan)使用(yong)。一期項目運行后,每(mei)小(xiao)時(shi)回收(shou)荒煤(mei)氣(qi)熱(re)量(liang)產(chan)(chan)(chan)生(sheng)(sheng)中壓(ya)(ya)(ya)(ya)(ya)(ya)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)約(yue)(yue)18t,年生(sheng)(sheng)產(chan)(chan)(chan)158,000t蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi),可降低(di)(di)工(gong)序(xu)能耗(hao)約(yue)(yue)6kg/t標(biao)準煤(mei),年可節約(yue)(yue)標(biao)煤(mei)6236t,噸焦(jiao)生(sheng)(sheng)產(chan)(chan)(chan)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)110kg,在滿足粗苯(ben)貧富油(you)加熱(re)外,剩余蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)經減(jian)(jian)溫減(jian)(jian)壓(ya)(ya)(ya)(ya)(ya)(ya)后有6-8t/h的低(di)(di)壓(ya)(ya)(ya)(ya)(ya)(ya)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)并入(ru)低(di)(di)壓(ya)(ya)(ya)(ya)(ya)(ya)蒸(zheng)(zheng)(zheng)汽(qi)(qi)(qi)(qi)管(guan)網供生(sheng)(sheng)產(chan)(chan)(chan)使用(yong),同時(shi)降低(di)(di)了冷(leng)卻循環氨(an)水量(liang)200m3/h左右,管(guan)式(shi)爐(lu)停用(yong)后,每(mei)年節約(yue)(yue)管(guan)式(shi)爐(lu)使用(yong)煤(mei)氣(qi)1182萬m3左右,增加外供煤(mei)氣(qi)收(shou)入(ru)590余萬元,年可減(jian)(jian)少管(guan)式(shi)爐(lu)二氧化(hua)(hua)碳排放(fang)量(liang)57200t,二氧化(hua)(hua)硫排放(fang)量(liang)1700t,氮氧化(hua)(hua)物排放(fang)量(liang)860t。


該項(xiang)目利用荒(huang)(huang)煤(mei)氣余(yu)熱,產(chan)生優質的二次可利用能源供生產(chan)使用,同時(shi)有(you)效防止上升管(guan)內荒(huang)(huang)煤(mei)氣中(zhong)焦(jiao)油蒸汽結焦(jiao)、石墨化(hua),既(ji)顯(xian)著減(jian)少(shao)日常(chang)清爐(lu)工作量,降低(di)工人勞動強度,又取代了管(guan)式爐(lu),減(jian)少(shao)污染(ran)物外(wai)排(pai),一(yi)舉多得。


該項(xiang)目(mu)(mu)的(de)順利(li)投運,主(zhu)要(yao)得益于(yu)項(xiang)目(mu)(mu)決策(ce)者及主(zhu)管(guan)領導的(de)科學管(guan)理(li)和果(guo)斷決策(ce),技(ji)術管(guan)理(li)部門對節能型工藝(yi)和技(ji)術引(yin)進創新(xin)(xin),工程管(guan)理(li)部門及項(xiang)目(mu)(mu)施(shi)工管(guan)理(li)與技(ji)術人(ren)員的(de)安全高(gao)效(xiao)高(gao)質量(liang)精心施(shi)工;該項(xiang)目(mu)(mu)的(de)順利(li)投運,標志著公(gong)司高(gao)質量(liang)綠色發(fa)展(zhan)工作再(zai)上(shang)新(xin)(xin)臺階,是公(gong)司踐(jian)行“生態優(you)先(xian),綠色發(fa)展(zhan)”理(li)念、積極響應國(guo)家(jia)“雙碳(tan)”政(zheng)策(ce),扎實(shi)開展(zhan)節能、減排、降(jiang)碳(tan)工作的(de)重要(yao)舉(ju)措,著力(li)推動了公(gong)司節能降(jiang)碳(tan)領域再(zai)次實(shi)現新(xin)(xin)的(de)突破。


今后,公(gong)司將繼續貫徹落實黨中(zhong)(zhong)央(yang)、國務(wu)院關于碳(tan)達(da)峰(feng)、碳(tan)中(zhong)(zhong)和的(de)重(zhong)大戰略決策,按照國家“十四(si)五”規劃要求(qiu),扎(zha)實推進節(jie)能(neng)(neng)(neng)降(jiang)碳(tan)工(gong)作(zuo);創新(xin)環(huan)保(bao)節(jie)能(neng)(neng)(neng)工(gong)作(zuo)機制,優(you)化(hua)環(huan)保(bao)治理結(jie)構,提升綠(lv)色(se)(se)創新(xin)水平(ping);加強(qiang)節(jie)能(neng)(neng)(neng)降(jiang)碳(tan)宣傳教育,增強(qiang)全員環(huan)保(bao)節(jie)能(neng)(neng)(neng)意識,倡導簡約(yue)適(shi)度、綠(lv)色(se)(se)低(di)碳(tan)、文明健康(kang)的(de)生(sheng)產、生(sheng)活(huo)和工(gong)作(zuo)方(fang)式,使企(qi)業主(zhu)動(dong)適(shi)應綠(lv)色(se)(se)低(di)碳(tan)發(fa)展要求(qiu);繼續圍繞(rao)“環(huan)境保(bao)護(hu)、節(jie)能(neng)(neng)(neng)減排、安(an)全高(gao)效(xiao)、煤炭(tan)清潔利用”主(zhu)題,實施能(neng)(neng)(neng)源(yuan)綠(lv)色(se)(se)低(di)碳(tan)轉型行動(dong)、節(jie)能(neng)(neng)(neng)降(jiang)碳(tan)增效(xiao)行動(dong);以(yi)信息(xi)化(hua)、數字化(hua)、智能(neng)(neng)(neng)化(hua)科技手段(duan)為支撐,加快先進技術(shu)裝備(bei)的(de)應用,提高(gao)綠(lv)色(se)(se)裝備(bei)智能(neng)(neng)(neng)化(hua)水平(ping),確保(bao)公(gong)司環(huan)保(bao)節(jie)能(neng)(neng)(neng)管控水平(ping)實現質的(de)提升,用實際行動(dong)助推公(gong)司能(neng)(neng)(neng)源(yuan)經濟高(gao)質量發(fa)展。


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