創建一流團隊,打造樣板工程——干熄焦余熱發電車間年度檢修工作系列報道(一)發表時間:2023-04-11 09:44 公司(si)(si)干熄焦余熱發電(dian)項目(mu)(mu)是重點環(huan)保(bao)節(jie)能(neng)工(gong)程(cheng),總投資2.4億(yi)元(yuan),采(cai)用國際最(zui)先進的(de)(de)中日(ri)聯公司(si)(si)技術(shu)和(he)(he)裝備(bei)設(she)施,處理(li)(li)能(neng)力(li)為(wei)(wei)190T/h。公司(si)(si)以打(da)造同行(xing)業干熄焦品牌工(gong)程(cheng)為(wei)(wei)目(mu)(mu)標(biao),以科(ke)(ke)技創新為(wei)(wei)動(dong)力(li),按照方案設(she)計(ji)最(zui)優(you)、施工(gong)標(biao)準(zhun)最(zui)高、設(she)備(bei)選(xuan)型最(zui)好、安(an)裝調試最(zui)嚴(yan)的(de)(de)標(biao)準(zhun),嚴(yan)格把(ba)關(guan),精心組織,科(ke)(ke)學施工(gong),扎實(shi)推進項目(mu)(mu)建設(she);在人才培養方面(mian),全(quan)面(mian)考察,精心選(xuan)拔,按照年齡輕、學歷(li)高、管(guan)理(li)(li)和(he)(he)技術(shu)經驗足(zu)為(wei)(wei)標(biao)準(zhun),優(you)化(hua)人才結構(gou),采(cai)取“走出去,請(qing)進來”的(de)(de)方式,通過理(li)(li)論培訓與(yu)紀律軍訓、參與(yu)設(she)備(bei)安(an)裝調試與(yu)實(shi)操訓練(lian)相(xiang)結合,提升(sheng)人才綜合素質(zhi);在隊(dui)伍建設(she)方面(mian),按照責任型、能(neng)力(li)型、技術(shu)技能(neng)型、創新型標(biao)準(zhun),打(da)造高素質(zhi)的(de)(de)車(che)間管(guan)理(li)(li)團隊(dui);在制度與(yu)文(wen)化(hua)建設(she)上,緊緊圍繞設(she)備(bei)、工(gong)藝、質(zhi)量、安(an)全(quan)、環(huan)保(bao)、節(jie)能(neng)、成(cheng)本、教育培訓各環(huan)節(jie),建立健(jian)全(quan)了一(yi)套科(ke)(ke)學完整(zheng)的(de)(de)管(guan)理(li)(li)體系,實(shi)現(xian)了制度管(guan)人、流(liu)程(cheng)管(guan)事、文(wen)化(hua)強(qiang)企(qi)的(de)(de)現(xian)代企(qi)業管(guan)理(li)(li)目(mu)(mu)標(biao)。 該(gai)項(xiang)目(mu)于(yu)2019年(nian)(nian)8月23日(ri)開工(gong)建設,2021年(nian)(nian)5月29日(ri)順利投(tou)運(yun)(yun)(yun),已安穩、高效、持續運(yun)(yun)(yun)行(xing)22個(ge)月,共熄焦213.1萬噸,發(fa)電2.1億度(du),創造(zao)直接經濟效益(yi)3.2億元,同(tong)時刷新國(guo)(guo)內同(tong)類型(xing)干(gan)熄焦裝置(zhi)運(yun)(yun)(yun)行(xing)年(nian)(nian)修(xiu)周期紀錄(lu);該(gai)項(xiang)目(mu)的成功投(tou)運(yun)(yun)(yun),不但提(ti)高了(le)煉焦余熱利用率,節約了(le)能源,還(huan)解決了(le)濕(shi)法熄焦造(zao)成的大氣污染、水資源浪費等一系列難題,有(you)效提(ti)高了(le)焦炭質量(liang),產生了(le)明顯(xian)的環保(bao)節能效益(yi),2022年(nian)(nian)7月被中國(guo)(guo)冶金建設協(xie)會(hui)評(ping)為(wei)2022年(nian)(nian)度(du)全國(guo)(guo)冶金行(xing)業工(gong)程設計優(you)秀(xiu)成果二等獎。 目(mu)(mu)前(qian),干熄焦余(yu)熱(re)發電(dian)裝(zhuang)(zhuang)(zhuang)置已平穩(wen)度過(guo)了(le)項目(mu)(mu)建設(she)(she)之(zhi)年(nian)(nian)、裝(zhuang)(zhuang)(zhuang)置運(yun)行(xing)(xing)起步之(zhi)年(nian)(nian)和提(ti)(ti)升(sheng)之(zhi)年(nian)(nian),順利進入鞏固之(zhi)年(nian)(nian)。為(wei)(wei)進一步提(ti)(ti)高(gao)(gao)工(gong)藝裝(zhuang)(zhuang)(zhuang)備運(yun)行(xing)(xing)安(an)全穩(wen)定性,車間按照(zhao)公(gong)司(si)《2023年(nian)(nian)安(an)全管理提(ti)(ti)升(sheng)工(gong)作實(shi)施指(zhi)導(dao)意(yi)見》精神要求(qiu),以安(an)穩(wen)、高(gao)(gao)效、持續運(yun)行(xing)(xing)為(wei)(wei)前(qian)提(ti)(ti),以全面提(ti)(ti)升(sheng)工(gong)藝裝(zhuang)(zhuang)(zhuang)備運(yun)行(xing)(xing)水平,以實(shi)現(xian)穩(wen)產高(gao)(gao)產、安(an)全環保(bao)、節能降(jiang)耗、降(jiang)本增效為(wei)(wei)目(mu)(mu)的,以設(she)(she)備消缺補漏(lou)、隱患(huan)排查治(zhi)理和技(ji)改(gai)提(ti)(ti)升(sheng)為(wei)(wei)主要任(ren)務,秉(bing)承“隱患(huan)就是(shi)事故,隱患(huan)不除永無寧日(ri)”的安(an)全理念(nian),堅(jian)持設(she)(she)備“零缺陷”運(yun)行(xing)(xing)管理原則,對干熄焦余(yu)熱(re)發電(dian)裝(zhuang)(zhuang)(zhuang)置實(shi)施年(nian)(nian)度檢修(xiu),針對設(she)(she)備設(she)(she)施、工(gong)藝運(yun)行(xing)(xing)、現(xian)場環境存在的問(wen)題和缺陷進行(xing)(xing)全覆蓋、無盲區、無死(si)角排查治(zhi)理與技(ji)改(gai)提(ti)(ti)升(sheng)。 為保證(zheng)干熄焦(jiao)車(che)間(jian)年(nian)度(du)檢(jian)(jian)(jian)修工(gong)(gong)(gong)作(zuo)(zuo)(zuo)如期高質量完(wan)成,公司總經理統籌(chou)部署、統一調(diao)度(du)、提(ti)前安排,成立了干熄焦(jiao)檢(jian)(jian)(jian)修項目(mu)組織機(ji)構,下設(she)8個區域小組,明確(que)責(ze)任分(fen)(fen)工(gong)(gong)(gong),全面(mian)領(ling)(ling)導(dao)檢(jian)(jian)(jian)修工(gong)(gong)(gong)作(zuo)(zuo)(zuo)。公司焦(jiao)化(hua)生產(chan)系統及技(ji)術(shu)(shu)、安全、設(she)備(bei)(bei)(bei)、動力分(fen)(fen)管領(ling)(ling)導(dao)精心組織和(he)認真協調(diao)檢(jian)(jian)(jian)修工(gong)(gong)(gong)作(zuo)(zuo)(zuo),深入生產(chan)現(xian)(xian)場全方(fang)位排查隱患(huan)和(he)分(fen)(fen)析(xi)原因;積極聯(lian)系相(xiang)關設(she)備(bei)(bei)(bei)廠(chang)家技(ji)術(shu)(shu)員協助車(che)間(jian)檢(jian)(jian)(jian)查設(she)備(bei)(bei)(bei)缺(que)陷與故障,并制定(ding)消(xiao)缺(que)清單;對自身能力不(bu)(bu)足的(de)檢(jian)(jian)(jian)修項目(mu),聯(lian)系外委(wei)施(shi)(shi)工(gong)(gong)(gong)隊提(ti)前踏勘施(shi)(shi)工(gong)(gong)(gong)現(xian)(xian)場,落(luo)實檢(jian)(jian)(jian)修措施(shi)(shi),通過討論(lun)、綜合分(fen)(fen)析(xi),詳細編制了檢(jian)(jian)(jian)修方(fang)案,并針(zhen)對檢(jian)(jian)(jian)修方(fang)案的(de)可(ke)行性(xing)、科學性(xing)、安全保障性(xing)召開(kai)了專題論(lun)證(zheng)會。檢(jian)(jian)(jian)修項目(mu)領(ling)(ling)導(dao)組組織車(che)間(jian)、施(shi)(shi)工(gong)(gong)(gong)隊、廠(chang)家相(xiang)關人(ren)(ren)員多(duo)次(ci)召開(kai)了年(nian)修工(gong)(gong)(gong)作(zuo)(zuo)(zuo)籌(chou)備(bei)(bei)(bei)會,明確(que)目(mu)標(biao)任務(wu),細化(hua)責(ze)任分(fen)(fen)工(gong)(gong)(gong),制定(ding)安全保障措施(shi)(shi)。干熄焦(jiao)車(che)間(jian)周密分(fen)(fen)析(xi),精準(zhun)核實檢(jian)(jian)(jian)修所(suo)需工(gong)(gong)(gong)器具(ju)、物資材料與備(bei)(bei)(bei)品備(bei)(bei)(bei)件準(zhun)備(bei)(bei)(bei)情況,組織檢(jian)(jian)(jian)修作(zuo)(zuo)(zuo)業(ye)人(ren)(ren)員、現(xian)(xian)場安全監管人(ren)(ren)員、技(ji)術(shu)(shu)人(ren)(ren)員,針(zhen)對檢(jian)(jian)(jian)修項目(mu)安全技(ji)術(shu)(shu)交底、檢(jian)(jian)(jian)修作(zuo)(zuo)(zuo)業(ye)安全規程及作(zuo)(zuo)(zuo)業(ye)標(biao)準(zhun)等內容進行了專題培訓。同時,為不(bu)(bu)影(ying)響生產(chan)正常運行,3月29日(ri)啟(qi)運了供熱站,為生產(chan)蒸汽供應(ying)提(ti)供了安全保障。 本次年修(xiu)計劃工期18天,檢(jian)(jian)修(xiu)范圍包括干(gan)熄焦(jiao)系(xi)統和發電站系(xi)統兩大(da)檢(jian)(jian)修(xiu)區(qu)(qu)域,含焦(jiao)罐提(ti)升(sheng)設備(bei)設施、干(gan)熄爐本體(ti)(ti)、鍋(guo)爐本體(ti)(ti)、一次除(chu)塵、排焦(jiao)裝置、汽輪發電機(ji)組(zu)、供(gong)水供(gong)汽設備(bei)本體(ti)(ti)、風冷(leng)系(xi)統等重點區(qu)(qu)域檢(jian)(jian)修(xiu),涉及機(ji)械類、電儀類檢(jian)(jian)修(xiu)項(xiang)目(mu)共153項(xiang),其中大(da)修(xiu)23項(xiang),技(ji)改提(ti)升(sheng)5項(xiang),新(xin)增19項(xiang),中小修(xiu)106項(xiang)。 按(an)照檢(jian)修(xiu)(xiu)計劃,4月(yue)2日(ri)干(gan)熄(xi)(xi)焦(jiao)(jiao)系(xi)統停止裝焦(jiao)(jiao),開(kai)始(shi)降溫降壓(ya)(ya),同(tong)步進(jin)(jin)行符合安全(quan)(quan)(quan)檢(jian)修(xiu)(xiu)條件的檢(jian)修(xiu)(xiu)項(xiang)(xiang)目。截至目前(qian),已完成檢(jian)修(xiu)(xiu)項(xiang)(xiang)目48項(xiang)(xiang),包括干(gan)熄(xi)(xi)焦(jiao)(jiao)提升(sheng)機鋼絲繩更(geng)換(huan)及(ji)(ji)聯軸(zhou)器(qi)檢(jian)修(xiu)(xiu)、爐頂(ding)放散及(ji)(ji)緊急放散回水(shui)(shui)管(guan)更(geng)換(huan)、提升(sheng)機走行道軌調整、干(gan)熄(xi)(xi)焦(jiao)(jiao)一段變壓(ya)(ya)器(qi)和(he)電(dian)(dian)(dian)站(zhan)二段變壓(ya)(ya)器(qi)檢(jian)修(xiu)(xiu)、電(dian)(dian)(dian)站(zhan)汽(qi)輪(lun)機檢(jian)修(xiu)(xiu)、鍋爐主蒸汽(qi)壓(ya)(ya)力表(biao)和(he)主給水(shui)(shui)壓(ya)(ya)力表(biao)更(geng)換(huan)、電(dian)(dian)(dian)站(zhan)1#2#排油煙風(feng)機和(he)1#2#軸(zhou)加風(feng)機電(dian)(dian)(dian)機保養及(ji)(ji)軸(zhou)承(cheng)更(geng)換(huan)、循(xun)環(huan)水(shui)(shui)泵房1#干(gan)熄(xi)(xi)焦(jiao)(jiao)循(xun)環(huan)泵電(dian)(dian)(dian)機保養及(ji)(ji)軸(zhou)承(cheng)更(geng)換(huan)等項(xiang)(xiang)目。同(tong)時,加強(qiang)供熱站(zhan)安全(quan)(quan)(quan)生產(chan)運行管(guan)理,實(shi)現(xian)安全(quan)(quan)(quan)平穩(wen)運行,確保檢(jian)修(xiu)(xiu)期(qi)間生產(chan)蒸汽(qi)供應穩(wen)定。6日(ri)進(jin)(jin)入系(xi)統檢(jian)查階(jie)段,對干(gan)熄(xi)(xi)爐和(he)余熱鍋爐系(xi)統進(jin)(jin)行清灰,化驗檢(jian)測(ce)爐內一氧化碳、二氧化碳等成分含量,在全(quan)(quan)(quan)部符合安全(quan)(quan)(quan)檢(jian)修(xiu)(xiu)標準的情況下,干(gan)熄(xi)(xi)焦(jiao)(jiao)余熱發電(dian)(dian)(dian)裝置全(quan)(quan)(quan)面進(jin)(jin)入檢(jian)修(xiu)(xiu)狀態。目前(qian),整體檢(jian)修(xiu)(xiu)工(gong)作正扎實(shi)有序、安全(quan)(quan)(quan)、高質(zhi)量推進(jin)(jin)。 公(gong)司希望干熄(xi)焦車間年度(du)檢修(xiu)(xiu)項(xiang)目領導(dao)組(zu)和(he)所有檢修(xiu)(xiu)作(zuo)(zuo)業人(ren)員統一思(si)想,凝(ning)聚共識,樹立安全(quan)(quan)(quan)責任(ren)意識、質量意識、效(xiao)率意識;加(jia)大檢修(xiu)(xiu)技改安全(quan)(quan)(quan)管(guan)理力度(du),嚴(yan)格落(luo)實(shi)安全(quan)(quan)(quan)管(guan)理責任(ren),認真執(zhi)行檢修(xiu)(xiu)作(zuo)(zuo)業安全(quan)(quan)(quan)規程和(he)作(zuo)(zuo)業標準,按(an)照職責分工,高效(xiao)履職;每個檢修(xiu)(xiu)單元(yuan)、每項(xiang)檢修(xiu)(xiu)作(zuo)(zuo)業都(dou)要實(shi)現閉環管(guan)理,做好(hao)計劃(hua)安排、組(zu)織(zhi)落(luo)實(shi)、問題(ti)整改、檢查驗收、總結(jie)提(ti)升(sheng)工作(zuo)(zuo),確保(bao)檢修(xiu)(xiu)工作(zuo)(zuo)安全(quan)(quan)(quan)、優質、高效(xiao)推進,在同行業中創建文明(ming)檢修(xiu)(xiu)樣板工程。
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